Signal and emergency traffic signals and their components count on high-quality manufacturing, superior materials, and ISO-certified techniques. So, we use a Proven Process that aims to streamline fabrication and produce parts without error.

Fabricate Emergency Components

As a one-stop metal manufacturing facility, we offer practical solutions and innovative ideas to develop complex designs into working utilities. Our full suite facility provides a wide range of vital services, including metal manufacturing, metal spinning, and laser cutting. Meanwhile, KRYTON experts work with you from start to finish, ensuring optimal outcomes at breakneck speeds.

Custom metal fabrication allows our experienced team to create tailored tools based on the situation. Safety experts trust that these signal safety components exceed safety standards and are made with sophisticated, quality parts as technologies are ever-evolving and advancing.

Our Proven Process means the signal and emergency industry can trust consistent quality and accuracy. So, let KRYTON create metal signal parts using sophisticated technologies and industry-leading techniques like these:

Prototyping & Modeling

Create the most practical ag parts with a realistic simulation analysis using our 2D and 3D CAD software.

Forming & Tubing

Fabricate cylindrical metal tubing to achieve air-tight or water-tight emergency and signal components.

Sheet Metal Fabrication

Reap the benefits of laser cutting to achieve ultra-clean edges and tight tolerances.

Finishing & Assembly

Develop corrosion-resistant components when you prep, treat, and coat emergency and signal components

Specifications

General Capabilities

  • Small Components
  • Large Components
  • Light Components

Fabrication Method

  • Bending
  • Shearing
  • Rolling
  • punching
  • CNC Machining
  • Cut-Off
  • Cutting
  • Drawn
  • Extrusion
  • Flanging
  • Flow forming – The flow forming method is used to create a finished or semi-finished product from sheet, flat stock, tubing or stamping. There is little to no scrape from this method.
  • Forming – Forming is accomplished by affixing a preform or blank to a mandrel or chuck on the rotating member of a lathe. The tool used to form the sheet metal is called a spoon.
  • Machining
  • Pressed
  • Sawing
  • Stamping
  • Stitching
  • Stretch Forming

Materials

  • Aluminum
  • Aluminized Steel
  • Brass
  • Cold Rolled Steel
  • Copper
  • Galvannealed Steel
  • Galvanized Steel
  • Hot Rolled Steel
  • Stainless Steel
  • Carbon and Alloy Steel

Material Forms

  • Sheet
  • Plate
  • Circle Blank
  • Expanded
  • Perforated
  • Rod
  • Bar
  • Tube
  • Pipe
  • Strip

Fabricated Products

  • Angles
  • Air Movement
  • Cans
  • Channels
  • Fan Casings
  • Frames
  • Exhaust Stacks
  • Foodservice
  • Panels
  • Plates
  • Sanitary
  • Shells
  • Spun Parts
  • Tooling
  • Tubes
  • Tubing

Additional Services

  • Design (SolidWorks, Cenit, and Faro)
  • Engineering
  • Assembly
  • Welding
  • Finishing (Powder Coating, Polishing)

Equipment List

  • Various single station punching units
  • 5 Miller welders – TIG, MIG, spool gun
  • Laser-guided seam welder
  • Jetline weld planisher
  • 50 ton press brake with 8’ bed
  • 135 ton press brake with 12’ bed
  • 6 ton Pem-serter
  • 2 – 100KVA spot welders
  • Cobot welder
  • 2 Haas lathes
  • CNC Chevalier turning lathe (32” swing)
  • 4 manual engine/tooling type lathes (max swing 48”)
  • Bridgeport & Chevalier mills
  • 2-100 Ton Kaast Presses

Inspection

  • 2 FARO arm CMMs

Lead Times

  • Quoted on job by job basis
  • Emergency services available
  • Rush Services Available

Efficiency

  • Six Sigma Certification
    • Yellow Belt
    • Green Belt
    • Black Belt
  • Lights Out Manufacturing
  • Lean Manufacturing
  • Kiazen/5S

Certifications

  • ISO 9001:2015 Certified

Industry Standards

  • ANSI – American National Standards Institute
  • AS – Aerospace Industry Standard
  • ASME – American Society of Mechanical Engineers
  • ASTM – American Society for Testing and Materials
  • AWS – American Welding Society
  • DOT – Department of Transportation
  • FAA – Federal Aviation Administration
  • FDA – Food And Drug Administration
  • SAE – Society of Automotive Engineers

File Formats

  • AlphaCAM (AMD, ATD)
  • AutoCAD (DWG, DWZ)
  • BMP – Bit Mapped Graphics
  • Catia (CATDrawing, CATPart)
  • Delcam (DGK, DMT)
  • DXF – Drawing Interchange Format, or Drawing Exchange Format
  • GIF – Graphics Interchange Format
  • IGES – Initial Graphics Exchange Specification, ANSI file format.
  • Inventor (IDW, IPT)
  • IronCAD (ICD, ICS)
  • JPG or JPEG – Joint Photographic Experts Group
  • MasterCam (MDX, MC8, MC9, SET)
  • PDES – Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs.
  • PDF – Portable Document Format
  • Pro-E or Pro/Engineer (DRW, PRT, XPR)
  • SAT – 3D ACIS Model File
  • SolidEdge (DFT)
  • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
  • STEP – Standard for the Exchange of Product Model Data
  • SurfCam (DSN)
  • TIFF – Tagged Image File Format
  • TurboCAD (TCW, TCX)
  • Unigraphics (PRT)

General Capabilities

  • Contract
  • Prototype

Laser Type

  • Flat Bed
  • CNC
  • CO2 (Gaseous)
  • FIBER OPTIC

Laser Configuration

  • Fiber Optic
  • Flying Optics – Flying optics lasers feature a stationary table and a cutting head (with laser beam) that moves over the work piece in both of the horizontal dimensions. Flying-optics cutters keep the workpiece stationary during processing, and often don’t require material clamping.

Cutting Axis

  • 5-Axis

Materials

  • Aluminum
  • Aluminized Steel
  • Brass
  • Cold Rolled Steel
  • Copper
  • Galvannealed Steel
  • Galvanized Steel
  • Hot Rolled Steel
  • Stainless Steel
  • Carbon and Alloy Steel

Material Forms

  • Sheet
  • Plate
  • Circle Blank
  • Expanded
  • Perforated
  • Rod
  • Bar
  • Tube
  • Pipe
  • Strip

Cutting Thickness

  • Thick Mild Steel: ¾ in.
  • Stainless or Aluminum: 3/8 in.

Part Size

  • 77”x154”.
  • Rectangular Work Station 63”

Maximum Output Power

  • Flatbed Laser: 3300 watt
  • Fiber Flatbed Laser: 4000 watt

Equipment List

  • Cincinnati CL-707 3300 watt flatbed laser.
  • Cincinnati CL-940 4000 watt fiber flatbed laser
  • PRIMA POWER LN 2130 5 AXIS LASER – NEW GENERATION
  • 4K Watts 60x100x23 – Rectangular Work Station 63” Outside Cut Fiber Laser that also cuts Copper and Brass 3 Second Table Swap

Additional Services

  • Design (SolidWorks, Cenit, and Faro)
  • Engineering
  • Assembly
  • Welding
  • Finishing (Powder Coating, Polishing, Plating)

Production Volume

  • Prototype
  • Low Volume
  • High Volume
  • Blanket Orders

Lead Times

  • Quoted on job by job basis
  • Emergency services available
  • Expedite Services Available

Certifications

  • ISO 9001:2015 Certified

Industry Standards

  • ANSI – American National Standards Institute
  • AS – Aerospace Industry Standard
  • ASME – American Society of Mechanical Engineers
  • ASTM – American Society for Testing and Materials
  • AWS – American Welding Society
  • DOT – Department of Transportation
  • FAA – Federal Aviation Administration
  • FDA – Food And Drug Administration
  • SAE – Society of Automotive Engineers

Materials

  • Aluminum
  • Aluminized Steel
  • Brass
  • Cold Rolled Steel
  • Copper
  • Galvannealed Steel
  • Galvanized Steel
  • Hot Rolled Steel
  • Stainless Steel
  • Carbon and Alloy Steel

Material Forms

  • Sheet
  • Plate
  • Circle Blank
  • Expanded
  • Perforated
  • Rod
  • Bar
  • Tube
  • Pipe
  • Strip

Metal Spinning Product

  • Air Handling Equipment
  • Ball
  • Bezels
  • Bowl
  • Cap
  • Cone
  • Containers
  • Dish
  • Domed End Cap
  • Farm Equipment
  • Ferrule
  • Flag Base Stand
  • Flange
  • Funeral Urn
  • Garbage Lid
  • Hopper
  • Lid
  • Metal Housing
  • Pails
  • Pans
  • Recessed Lighting
  • Reflectors
  • Roof Flashing
  • Roof Drain
  • Spear Top
  • Table Top & Bases
  • Tank Head
  • Vacuum Drum Head
  • Venturi

Fabrication Method

  • Automated Process – Automated Process is any method of fabrication that does not require the manual handling / forming of the product, other than loading stock and unloading finished / semi-finished product(s).
  • CNC – Computer-Numerically Controlled (CNC) Machines
  • Forming – Forming is accomplished by affixing a preform or blank to a mandrel or chuck on the rotating member of a lathe. The tool used to form the sheet metal is called a spoon.
  • Manual
  • Shear Spinning – Shear spinning is used to produce cone or contoured shapes.

Additional Services

  • Design (SolidWorks, SolidCam, Cenit, and Faro)
  • Engineering
  • Assembly
  • Welding
  • Finishing (Powder Coating, Polishing)

Part Diameter

  • Up to 100 in. diameter
    • *Manual Pit Lathe: up to 126 in. diameter

Metal Thickness/Gauge

  • Mild Steel: 3/8 in.
  • Aluminum: 3/8 in.
  • Stainless: 7GA in.

Equipment List

  • 11 CNC spinning lathes
  • 5 manual/hand lathes
  • 3 T-style lathes (no tail block)
  • 1 manual pit lathe

Production Volume

  • Prototype
  • Low Volume
  • High Volume
  • Blanket Orders

Lead Times

  • Quoted on job by job basis
  • Emergency services available
  • Rush services available

Certifications

  • ISO 9001:2015 Certified

Industry Standards

  • ANSI – American National Standards Institute
  • AS – Aerospace Industry Standard
  • ASME – American Society of Mechanical Engineers
  • ASTM – American Society for Testing and Materials
  • AWS – American Welding Society
  • DOT – Department of Transportation
  • FAA – Federal Aviation Administration
  • FDA – Food And Drug Administration
  • SAE – Society of Automotive Engineers

File Formats

  • 3D Manufacturing Format (.3mf)
  • ACIS (.sat, .sab, .asat, asab)
  • AlphaCAM (AMD, ATD)
  • AutoCAD (DWG, DWZ, DXF)
  • Autodesk Design Review
  • BMP – Bit Mapped Graphics
  • Catia (CATDrawing, CATPart)
  • Delcam (DGK, DMT)
  • DXF – Drawing Interchange Format, or Drawing Exchange Format
  • eDrawings
  • IDF (.emn, .brd, .bdf, .idb)
  • IFC 2×3 (.ifc)
  • IGES – Initial Graphics Exchange Specification, ANSI file format.
  • Inventor (IDW, IPT, IAM)
  • IronCAD (ICD, ICS)
  • JPG or JPEG – Joint Photographic Experts Group
  • MasterCam (MDX, MC8, MC9, SET)
  • Mesh Files (.stl, .obj, .off, ply, .ply2)
  • Parasolid (.x_t, .X-b, xmt_txt, xmt_bin)
  • PDES – Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs.
  • PDF – Portable Document Format
  • Pro-E or Pro/Engineer AKA PTC Creo (DRW, PRT, XPR, .ASM, .XAS)
  • Rhino (.3dm)
  • 3D ACIS Model File
  • SolidEdge (PAR, PSM, DFT)
  • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
  • STEP
  • STP – Standard for the Exchange of Product Model Data
  • SurfCam (DSN)
  • TIFF – Tagged Image File Format
  • TurboCAD (TCW, TCX)
  • Unigraphics/NX (PRT)
  • VDAFS (.vda)
  • VRML (.wrl)

Emergency and Signal Components

  • Portable traffic signals
  • Emergency traffic signals
  • Visual and audible emergency signals

The KRYTON Services Guide

KRYTON Engineered Metals is known for these three primary capabilities, which lend themselves to fabricating the highest-quality furniture:

Metal Fabrication Capabilities

Metal Fabrication Capabilities

Use our state-of-the-art spun metal techniques to meet strict industry specifications on the first pass.

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Laser Cutting

Laser Cutting

Create complex geometries with KRYTON’s 5-axis fabrication techniques for razor-sharp edges.

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Metal Spinning

Metal Fabrication Capabilities

Maintain momentum during crucial seasons with fast fabrication services that set the industry standard.

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More Markets Served

KRYTON works with various vendors and experts to provide several essential industries with high-speed precision.

Air Movement & Ventilation

Lighting

Vacuum Systems

Energy

Reels & Spools

Food & Beverage

Agriculture & Grain Handling

Signal & Emergency Equipment

Medical & Scientific Supplies

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